![]() The automaker faces thousands of angry customers, including former loyalists who say they will never buy another Ford hundreds of millions in repair costs, many times without actually fixing the cars and litigation so serious the company this spring warned investors of the financial threat posed by defects in what Ford called its DPS6 transmission.Īpart from the legal risks, “Total quality related spending for DPS6 could reach $3 billion,” read a 2016 internal report that projected the costs through 2020. Ford's second response to Free Press Out of Gear investigation.Ford's initial response to Focus, Fiesta transmission investigation.Key findings from the Out of Gear investigation of Ford Focus, Fiesta transmissions.Complaints about Focus, Fiesta to US include injury reports.Focus, Fiesta owners describe struggles and fears. ![]() Ford then declined, after the depth of the problem was obvious, to make an expensive change in the transmission technology. The automaker pushed past company lawyers’ early safety questions and a veteran development engineer’s warning that the cars weren’t roadworthy, internal emails and documents show. At least 1.5 million remain on the road and continue to torment their owners - and Ford. The cars, many of which randomly lose power on freeways and have unexpectedly bolted into intersections, were put on sale in 2010-11 as the nation emerged from the Great Recession. knowingly launched two low-priced, fuel-efficient cars with defective transmissions and continued selling the troubled Focus and Fiesta despite thousands of complaints and an avalanche of repairs, a Free Press investigation found. ![]() Illustration by Brian McNamara/Detroit free Pressįord Motor Co. Ford’s internal DPS6 updates from 20 are marked “SECRET” on each page. ![]()
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